Electrium E-Bike - Battery & VESC Enclosure

• Began by physically measuring the bicycle frame and mapping the internal triangular area. Due to tube curvature, early measurements contained inconsistencies.
• Performed multiple measurement iterations to resolve dimensional inaccuracies and created a SolidWorks model reflecting real-world geometry with the following features:
  • Dedicated battery slot with wire clearance
  • Internal mounting interface for VESC
  • Lid with integrated fastener pattern
• The enclosure was split into modular sections with dovetail joints to accommodate 3D printer size constraints while maintaining structural continuity.
• Achieved a successful first-fit installation without redesign